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210 Points
Posted 3 years ago
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65,000 Points
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3,038 Points
I haven't had any issues yet, but I don't keep it on the unpowered charger for weeks or months, only a few hours, maybe 2 or 3 days max so far without issues.
We have a Keysight DC power analyzer at work, maybe I'll bring the charger there one day and see how much current it consumes while unplugged. The analyzer is pretty awesome, can measure down to nA.
Blue Angel, Champion
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2,250 Points
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26,632 Points
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One cool feature of the Ego system is that the charger has a built-in cooling system that pulls air through the battery pack so that it can be charged quickly after using it.
Blue Angel, Champion
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Blue Angel, Champion
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David HD, Champion
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Q1: Is there any problem with unplugging the charger while leaving the battery attached to the charger?
A1: No. It is quite "safe" to leave your battery on the charger "plugged in" or "unplugged."
Q2: I'm concerned that without power, the charger may begin to deplete or damage the battery?
A2: EGO battery pack is equipped with an advanced self-maintenance function to extend the battery life. Depending on the battery charge, it will automatically perform a self-discharge operation after one month of storage. After this self-maintenance, the battery pack will enter sleep mode and maintain 30% of its charge capacity. If stored for a month or longer, fully recharge the battery before the next use. It is not necessary to run down the battery pack charge before recharging. The Li-ion battery can be charged at any time and will not develop a “memory” when charged after only a partial discharge. Use the power indicator to determine when the battery pack needs to be recharged.
Q3: This was not your question, but have been asked before as to "overcharging" of the battery?
A3: In the Operation Manual of the Standard Charger, bullet point #6 stated that the battery will not overcharge once it is fully charged (see picture below).
Standard Charger Manual (Operation):

Blue Angel, Champion
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179,948 Points
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Agree about the main question here though, it's activation/deactivation of the AC to the charger WHILE the battery is installed.
Blue Angel, Champion
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179,948 Points
And who's we? I believe you are the one coming to these conclusions. ;-)
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1,968 Points
2) Because science.
;)
Blue Angel, Champion
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https://www.youtube.com/watch?v=RnyhkBU1yaw
:-)
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Blue Angel, Champion
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179,948 Points
Marketing is a tricky thing, though, and the average person wants the easiest solution. There's a fine line between offering features the customer will see as useful, and features that are just confusing. At some point some customers will compare two products, and see the Ego charger you suggest as "too complicated". In their mind the competitor's product doesn't require all that extra maintenance so it must be better. They both have warranties, right?
I'm willing to bet that the vast majority of users, even given the system you describe, would end up doing nothing with it and the on-board storage mode of the battery would end up managing itself anyway.
Believe me, I find it absolutely MADDENING that our world needs to be dumbed down to the lowest common denominator, but that's just the way things are... mass market products need to appeal to the masses. The same people who buy trucks and SUV's to commute to work with and then complain about the price of gas.
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Blue Angel, Champion
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179,948 Points
One option I'd love to see in an ubercharger would be the ability to stop the charge at 80%. Not only would this drastically reduce the charge time, but for those who don't need the whole capacity of the battery to do the job it would remove the need to ever get the battery to full capacity.
My Makita 18V charger has this function. It doesn't stop at 80%, but it lights up to let you know it's there so you can remove the battery.
Add that to the wish list! Lol
David HD, Champion
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Blue Angel, Champion
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179,968 Points
Gonna have to check that out.
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Blue Angel, Champion
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2,884 Points
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With calendar degradation, the higher the voltage on the battery cell, the higher the rate of calendar degradation. But extremely low voltage causes high degradation as well, and can also cause safety issues leading to thermal runaway (an un-extinguishable fire) in future cycles. It's generally best practice to store li-ion cells between 30% and 50% state of charge because that happens to be the sweet spot between low calendar degradation and long shelf life. Shelf life is limited by how much charge is on a battery cell, the lower voltage limit of that cell, and how quickly the cell discharges. How quickly it discharges is dependent on both the self-discharge rate of the cell itself and the amount of discharge that happens by the electronics that are attached to the cell. This is where the draw off the battery from an unplugged charger is important, because you don't want it to drain your battery really quickly to the point it can't be used anymore. And the Ego batteries don't have any internal switch (that I'm aware of) to turn them off when not being used, so any load on the battery would cause it to discharge indefinitely.
Depending on the use profile of a particular battery powered system, cycle degradation or calendar degradation can dominate the overall rate of degradation (or the two can be nearly equal). For my use of the Ego, I would estimate I use it for 28 out of 52 weeks here in Colorado. And since I can get about 3 mows per cycle on the 7.5 Ahr pack, that's only about 10 full cycles per year of degradation, which is a very small amount of degradation compared to the amount of time it sits in my closet. Without test data, it's difficult to compare the rates of cycle vs calendar degradation, but I'm fairly certain that 10 cycles a year is nearly nothing for these cells when compared to an entire year of mostly being stored. In my experience with other battery cell test data, a rate of calendar degradation of 3% per month when fully charged is not uncommon (although that % drops as the battery self-discharges, as long as it's not recharged). That number can be much lower, at less than 1% when stored around 40% or so.
With today's li-ion cells, it's not uncommon to get 1,000 cycles during cycle testing because the cycles are back-to-back and neglect calendar aging. But when the product enters the market and only sees maybe 10 or 20 cycles a year, the calendar degradation is not negligible and significantly reduced the number of usable cycles. In the case of the Samsung cells used in the Ego battery, I would guess maybe a 5 to 7 year life, so for me that would be 50 to 70 full cycles.
szwoopp, Champion
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105,650 Points
Based on Adrian's concluding paragraph - is it then safe to say that for the average or nominal user where the battery is going to die from calendar long before getting close to cycles limit - all of the practices for long life i.e.
don't charge to 100%
don't store at full charge for a week
charge before using not after
let cool before charging
etc
really are not going to make much of a difference ?
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65,000 Points
If your a sad little man like me, ive got an estimated 400 to 500(rough estimate based on assumed values, but definately in that range) cycles out if my 4 ah battery... that battery will not die from age.
So if maintenance gives you another year, and you charge 10x per year, thats a 10% increase. I think.
This is just how I understood adrians post.
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1,968 Points
szwoopp, no I don't think Adrian is stating that at all. Those things definitely have an adverse impact to the overall performance, reliability, and lifespan the battery. Not only do the factors impact the cycles of the battery, but they can also change the internal resistance of the cells as well as capacity. It's multiple factors that play into the long term (or short term if you do it wrong) life of the batteries.
szwoopp, Champion
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105,650 Points
And Jacob if we are talking an extra year over and estimated 5 - 7 year life - then I come up with a potential 20% increase.
Blue Angel, Champion
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szwoopp, Champion
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David HD, Champion
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Before Use
- Charge my battery to 100%
- Remove battery "only" after charger fan stops
- Use appropriate battery for each tool (per EGO recommendation)
- Try not to "drain" down to 0%
- Store battery inside the house after battery cools down
- Store battery off of charger until the following week and repeat all steps
Below is another article "recommending" similar steps on how to "protect" your Li-ion battery. From what I have seen, you can get "super technical" to "simple" regarding who you are talking to - as for me, I am somewhere in the middle!
http://lifehacker.com/5875162/how-often-should-i-charge-my-gadgets-battery-to-prolong-its-lifespan
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David HD, Champion
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Blue Angel, Champion
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David HD, Champion
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David HD, Champion
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35,062 Points
David HD, Champion
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35,062 Points

That said; my post was simply to say that I tried to use the "appropriate" Ah battery for each tool, to get the best performance of the tool and battery. For example, a backpack blower would work with a 2.0Ah battery, but EGO recommended 5.0Ah or higher for greater performance - that was it.
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2,250 Points
David HD, Champion
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This article ( April 2013) will gives you a good perspective on the different Ah batteries and how they are made. The article is about 4 years old, but good enough to help you understand why you should use the "appropriate" Ah battery for each tool - happy reading .... :-)
https://www.protoolreviews.com/news/how-it-works-lithium-ion-batteries-whats-the-big-deal/5331/
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Blue Angel, Champion
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Not too scientific, but I think that's about as good as we can do with the Rapid charger as a guide.
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1,968 Points
From my personal knowledge, just like charges of the past technologies, most current chargers still use calculations that vary during the process. These calculations are primarily based off of the current reading voltage from the full or individual cells (depends if individual cells or the whole pack is being changed). It isn't as easy as somehow reading there's 3200 of 7500 left to change. That's how we do it in other hobbies/technologies, so assume the EGO charger is doing something similar.
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